Introduction
| VITHY? VZTF series Automatic Candle
Filter (also called Cake Layer Filter or Self-cleaning Filter) is a new type
of pulse-jet cleaning filter. The filter is a fine filtration equipment developed
by our R$D team based on traditional similar products. It integrates multiple
pipe filter elements inside. It 1) has a unique structure, and it is 2) small, 3)
efficient and 4) easy to operate, with 5) low filtration cost and 6) no
environmental pollution. Specifically, the filter 1) cleans the
filter elements through pulse-jetting the filter cake, 2) runs automatically in a closed environment, 3) has a large filtration area, 4) has a large dirt-holding
capacity, and 5) has wide application. The VZTF series Automatic Candle Filter has
five functions: direct filtration, pre-coating filtration, slurry
concentration, filter cake recovery, and filter cake washing. It can be applied
to various complex filtration occasions such as high solid content, viscous
liquid, ultra-high precision, and high temperature. |
Principle of Operation
VITHY? VZTF Automatic Candle Filter integrates
multiple porous cartridges inside a sealed container. The outer surface of the
cartridge is covered with a filter cloth. When pre-filtering, the slurry is pumped
into the filter. The liquid phase of the slurry goes through the filter medium
into the center of the porous cartridge, and then collects to the filtrate outlet
and discharges. Before the filter cake forms, the discharged filtrate is
returned to the slurry inlet and sent to the filter for circulating filtration
until the filter cake forms (when the filtration requirement is met). At this
time, a signal is sent to stop the circulating filtration. The filtrate is sent
to the next process unit through a three-way valve. Then the filtration begins.
After a time, when the filter cake on the porous cartridges reaches a certain
thickness, a signal is sent to stop feeding. Then, the residual fluid inside
the filter is discharged. And a signal is sent to start pulse-jetting (with
compressed air, nitrogen, or saturated steam) to blow the filter cake off.
After a time, a signal is sent to stop pulse-jetting and open the filter residue outlet for discharging. After
discharge, the outlet is closed. The filter returns to its initial state and is
ready for the next round of filtration.
Product Features
■ Automatic control
of the whole process
■ Wide range of
applications and great filtration effect: Plum blossom-shaped cartridge
■ Smooth operation and
reliable performance
■ Low labor
intensity: Simple operation; automatically pulse-jetting to clean the filter;
automatically unloading the filter residue
■ Low cost and good
economic benefit: Filter cakes can be washed, dried, and recycled.
■ No leakage, no pollution,
and a clean environment: Airtight filter housing
■ Complete
filtration at once
Specifications
Filtration Area
| 1 m2-200 m2, larger sizes can
be customized |
Filtration Precision | 1μm -1000μm, depending on the choice of the filter
element |
Filter Element | Filter cloth (PP,
PET, PPS, PVDF, PTFE, etc.), cartridge (FRPP, PVDF, 304/316L) |
Design Pressure | 0.6MPa/1.0MPa, higher pressure can be customized |
Filter Housing Diameter | Φ300-3000, larger sizes can be customized |
Filter Housing Material | 304/316L/2205/carbon steel/plastic lining/spray coating/titanium,
etc. |
Bottom Valve | Cylinder rotation and fast flip-open, butterfly valve, etc. |
Maximum Operating Temperature (℃) | 260℃(Stainless steel cartridge: 600℃) |
Control System | Siemens PLC |
Optional Automation Instrumentation | Pressure transmitters, level sensor, flowmeter, thermometer,
etc. |
Note: The flow rate is affected by the viscosity, temperature,
filtration precision, and particle content of the liquid. For details, please
contact VITHY? engineers. |
No. | Filtration Area
(m2) | Amount of Filtration
(m3/h) | Filter Housing Volume (L) | Feed Inlet/ Filtrate Outlet Diameter
(DN) | Filter Residue Outlet Diameter (DN) | Filter Housing Diameter (mm) | Total Height
(mm) | Filter Housing Height
(mm) | Sewage Outlet Height (mm) |
1 | 1 | 2 | 140 | 25 | 150 | 458*4 | 1902 | 1448 | 500 |
2 | 2 | 4 | 220 | 32 | 150 | 458*4 | 2402 | 1948 | 500 |
3 | 3 | 6 | 280 | 40 | 200 | 558*4 | 2428 | 1974 | 500 |
4 | 4 | 8 | 400 | 40 | 200 | 608*4 | 2502 | 1868 | 500 |
5 | 6 | 12 | 560 | 50 | 250 | 708*5 | 2578 | 1944 | 500 |
6 | 10 | 18 | 740 | 65 | 300 | 808*5 | 2644 | 2010 | 500 |
7 | 12 | 26 | 1200 | 65 | 300 | 1010*5 | 2854 | 2120 | 600 |
8 | 30 | 66 | 3300 | 100 | 500 | 1112*6 | 4000 | 3240 | 600 |
9 | 40 | 88 | 5300 | 150 | 500 | 1416*8 | 4200 | 3560 | 600 |
10 | 60 | 132 | 10000 | 150 | 500 | 1820*10 | 5400 | 4500 | 600 |
11 | 80 | 150 | 12000 | 150 | 500 | 1920*10 | 6100 | 5200 | 600 |
12 | 100 | 180 | 16000 | 200 | 600 | 2024*12 | 6300 | 5400 | 800 |
13 | 150 | 240 | 20000 | 200 | 1000 | 2324*16 | 6500 | 5600 | 1200 |
Filter Cloth
No. | Name | Model | Temperature | Squashed-Width |
1 | PP | PP | 90℃ | +/-2mm |
2 | PET | PET | 130℃ |
3 | PPS | PPS | 190℃ |
4 | PVDF | PVDF | 150℃ |
5 | PTFE | PTFE | 260℃ |
6 | P84 | P84 | 240℃ |
7 | Stainless Steel | 304/316L/2205 | 650℃ |
8 | Others |
|
| |
Industry Cases
■ Filtration of
Filter Aids:
Activated carbon,
diatomite, perlite, white clay, cellulose, etc.
■ Chemical Industry:
Medical
intermediates, filtration, and recovery of catalyst, polyether polyols, PLA,
PBAT, PTA, BDO, PVC, PPS, PBSA, PBS, PGA, waste plastics, titanium dioxide,
black toner, refining biomass oil from straw, high purity alμmina, glycolide,
toluene, melamine, viscose fiber, decolorization of glyphosate, refining brine,
chlor-alkali, recovery of polysilicon silicon powder, recovery of lithium
carbonate, production of raw material for lithium battery, filtration of
solvent oils such as white oil, filtration of crude oil from oil sands, etc.
■ Pharmaceuticals
Industry:
Medical
engineering, bio-pharmaceutical industry; vitamin, antibiotic, fermentation
broth, crystal, mother liquor; decarbonization, suspension, etc.
■ Food Industry:
Saccharifing
fructose into solution, alcohol, edible oil, citric acid, lactic acid,
lycopene, decarbonization and decolorization of monosodium glutamate; yeast,
fine filtration of soy protein, etc.
■ Waste and
Circulating Water Treatment:
Heavy metal
wastewater (electroplating wastewater, wastewater from circuit board
production, hot-dip galvanizing wastewater), battery wastewater, magnetic
material wastewater, electrophoresis, etc.
■ Dewaxing,
Decolorization, and Fine Filtration of Industrial Oils:
Biodiesel,
hydraulic oil, waste oil, mixed oil, base oil, diesel, kerosene, lubricant,
transformer oil
■ Dewaxing and
Decolorization of Vegetable Oil and Edible Oil:
Crude oil, mixed
oil, peanut oil, rapeseed oil, corn oil, sunflower seed oil, soybean oil, salad
oil,mustard
oil, vegetable oil, tea oil, pressed oil, sesame oil
■ Automotive
Electronics:
Abrasive slurry,
iron mud, graphene, copper foil, circuit board, glass etching solution
■ Metallic
Mineral Smelting:
Lead, zinc, germanium,
wolfram, silver, copper, cobalt, etc.